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A
Comprehensive Free Resource of Small Business Information, Packed With
Dozens of Guides, Tools and Techniques. |
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Productivity
Management
The aim of this guide is to provide small business owners and managers
with an overview of how company productivity can be improved. It covers
what productivity is, how it is measured, and what a company can do to
increase it.
Why should productivity growth be a national concern? It is because, if
too low, the Nation can neither improve its standard of living at home nor
compete successfully abroad. Productivity growth affects wage
negotiations, inflation rates, business decisions, exchange rates, a host
of other economic, political and social conditions, and, therefore, every
small business owner and manager.
The factors affecting both National and individual firm productivity
are many and diverse. Nationally, changes in employment, hours worked, the
educational, age and sex composition of the work force, levels of capital
investment and savings, government regulations, capacity utilization,
inflation, among others, all can affect, favorably or unfavorably,
productivity rates.
There are many productivity factors the firm can manage. How well does
the firm utilize new knowledge; is it working at an economy-of-scale
level; are the employees highly motivated and loyal or is there labor
unrest and high worker turnover; is the resource (human and capital)
allocation maximizing established goals; and finally, what is the overall
quality of the company's management? And, if management sees productivity
as a problem, is there a commitment to establish a company-wide
Productivity Improvement Program?
Establishing a Productivity Improvement Program
Recent studies indicate that the quality of management is the key to
increasing business productivity. It is up to the managers to identify
productivity problems and develop an appropriate program to solve these
problems. In the past several years, many of the Nation's most successful,
larger corporations have started Productivity improvement Programs (PIP).
With profits slipping, their managements realized that improving
productivity was the key to improving income; that only through an
efficient and effective utilization of resources could they remain
competitive and profitable.
The following Productivity Improvement Program outlines the key
elements of programs successfully used by many companies including such
giants as Honeywell, Westinghouse, GM and Ford.
Key elements of a Productivity Improvement Program (PIP):
1. Obtain Upper Management Support. Without top management support,
experience shows a PIP likely will fail. The Chief Executive Officer
should issue a clear, comprehensive policy statement. The statement should
be communicated to everyone in the company. Top management also must be
willing to allocate adequate resources to permit success.
2. Create New Organizational Components. A Steering Committee to
oversee the PIP and Productivity Managers to implement it are essential.
The Committee should be staffed by top departmental executives with the
responsibilities of goal setting, guidance, advice, and general control.
The Productivity Managers are responsible for the day-to-day activities of
measurement and analysis. The responsibilities of all organizational
components must be clear and well established.
3. Plan Systematically. Success doesn't just happen. Goals and
objectives should be set, problems targeted and rank ordered, reporting
and monitoring requirements developed, and feedback channels established.
4. Open Communications. Increasing productivity means changing the
way things are done. Desired changes must be communicated. Communication
should flow up and down the business organization. Through publications,
meetings, and films, employees must be told what is going on and how they
will benefit.
5. Involve Employees. This is a very broad element encompassing the
quality of work life, worker motivation, training, worker attitudes, job
enrichment, quality circles, incentive systems and much more. Studies show
a characteristic of successful, growing businesses is that they develop a
"corporate culture" where employees strongly identify with and are an
important part of company life. This sense of belonging is not easy to
engender. Through basic fairness, employee involvement, and equitable
incentives, the corporate culture and productivity both can grow.
6. Measure and Analyze. This is the technical key to success for a
PIP. Productivity must be defined, formulas and worksheets developed,
sources of data identified, benchmark studies performed, and personnel
assigned. Measuring productivity can be a highly complex task. The goal,
however, is to keep it as simple as possible without distorting and
depreciating the data. Measurement is so critical to success, a more
detailed analysis is helpful.
Measuring Productivity
In an informal sense, productivity is getting more bang for the buck or
doing the right things right. But these definitions do not help much when
actual measurement is required. For that, a more mathematical approach is
needed.
Productivity is a ratio, a comparison of what is produced and what is
used to produce it. It compares outputs with inputs, that is, it divides
outputs by inputs. Output is a physical entity - a car, a lightbulb, a
typed page, or a processed pay voucher. For measurement, an output must be
countable over time, a direct result of identifiable activities, and
homogeneous (don't mix apples and oranges). Inputs can be classified into
four types: labor, materials, capital and energy.
Each input can be used as the basis of a partial measure of
productivity, depending upon circumstances. Labor productivity, for
example, is measured by dividing output by hours worked, number of
employees, or labor cost. Capital productivity is arrived at by dividing
output by money invested or machine hours used. Materials productivity is
output divided by units of materials used, units of scrap, or money spent.
And energy productivity is output divided by units of energy consumed
(like BTU's), or money spent.
Labor productivity (output = hours worked) is used by the government as
the measure of the Nation's productivity. Many large, diversified
companies, however, now use all four inputs to determine what is called
Total Factor Productivity. In a purely office environment, since labor is
the key input, some organizations use what is called the Administrative
Productivity Index (API). It divides work output such as typing, loans
serviced, clients interviewed or invoices processed by total hours worked
to produce the administrative output. So the API essentially is a labor
productivity measure.
Outputs and inputs can be measured in physical units or values or both.
For example, an input unit for labor is hours and for value is dollars. A
unit of output is the physical count of something and its value is its
base selling price. If value (the dollar) is used as the basis of
measurement, inflation must be accounted for to maintain a true value over
time in constant dollars. Thus, all input and output values usually are
tied to the Producer Price Index of each input and output (this
compensates for the impact of inflation) to maintain valid input-output
and value relationships in constant dollars over time. In other words, if
revenues from product A increased 20% over last year, but its price
increased by 8% to account for inflation, the real increase in dollar
output was 12%. Yearly comparisons must be done using constant dollars. If
the company mixes dollars and units, it still must deflate the dollars to
maintain a valid relationship between physical quantities and value.
Another complicating aspect of measuring productivity is that not all
inputs are equal and not all outputs are the same. Some production
processes are more labor intensive than others; some use a variety of
different labor skill (value) levels. Output products also change in
quality and composition over time. So the process of weighing inputs and
outputs to account for their relative values must be done before a truly
accurate productivity measure is possible.
The point to remember is, whether employing a partial or total
productivity measurement, whether for service or industrial application,
or whether the business is large or small, all inputs and outputs must
reflect constant values and true mixtures. To do this, all factors must be
deflated and weighed.
One final technical consideration, productivity measurements should be
indexed to facilitate comparison. Index each input and output measure to a
base year and assign each measure the number 100. This makes it easier to
calculate percentage changes over time.
Measuring productivity is time consuming and demanding: inputs and
outputs must be defined, appropriate formulas developed, worksheets for
keeping count printed, data collected, and calculations made. But the
result will be more than just some numbers. Productivity measurement will
provide a tool to assess the efficiency and effectiveness of the company,
to forecast investment requirements, and to estimate the impact of cost
increases or technological advances. The results do justify the effort
required.
Industry Examples
So much for theory and mechanics. In practice, how have various
businesses and industries actually gone about improving productivity? In
the banking industry, for example, there has been revolution in
productivity in the past decade. Through the use of computers, magnetic
ink character recognition equipment, and mechanizing various repetitive
operations, there has been a 50 percent reduction in labor requirements
for check handling between.
Studies on the cosmetics industry show that through improved technology
and by utilizing larger plants, it maintained a solid 4% annual
manufacturing productivity increase. Economies-ofscale seem to have been
the key factor here since plants with 500 or more employees were 37% more
productive than the smaller ones. Studies on administrative productivity
programs indicate that improved productivity comes from standardizing
administrative procedures, streamlining operations, and increasing
computer applications. These examples illustrate the importance to
productivity of both advanced technology and proper management.
Different businesses use different measures of productivity. Airlines
traditionally have used passengers boarded per employee and revenue
tonmiles per employee as partial productivity measures. The Bell System
has developed a sophisticated productivity program and integrated it into
its overall budgeting and planning activities. The Bell program is worth a
closer look.
Bell uses two Partial Productivity measures-volume of business per
employee and number of phones served per employee. Both measure labor
productivity. Bell also uses three Total Factor Productivity (TFP)
measures to determine overall corporate performance.
One TFP measure emphasizes total output, the others gross and net value
added.
Bell's TFP inputs are capital, labor, and materials. All are reported
in current dollars, deflated, weighed, averaged, and indexed to arrive at
a single Total Input Index. Hecause of the great variety of Bell products
and services, output is measured in current revenues, not physical units.
Again, the revenue dollars are deflated. All categories of revenues are
then summed to arrive at a total dollar output figure. That total is
indexed to arrive at a single Total Output Index. Finally, the output
index number is divided by the input index number and the resulting figure
is the Total Factor Productivity Index for the company. The percentage
change over time in the TFP Index is Bell's key measure of the entire
company's productivity.
Bell uses this TFP model to track productivity trends, to compare them
with industry norms, and to plan long term. They also combine productivity
with traditional financial analysis to determine the impact on net income
of productivity growth, price change, and many other variables.
A wide-range of businesses, from small to the Bell System, have
implemented successful productivity programs. Their experiences have shown
that effective programs are thoroughly planned, technically correct, and
fully communicated.
Food For Thought
Provide something of value to
someone, and you have a job.
Provide something of value to people, over and over again, and you
have a profession.
Provide something of great value to a large number of people and you
have a fortune.
Life is not about taking. You can only take what's already there. Life
is about giving and creating value. About making a difference. If you
try to shortcut the process, it is you who will come up short in the
end. When you take something you don't deserve, you might get it but
you won't own it -- it will own you.
Look for ways to make a difference in the world. To solve problems, to
create joy and beauty, to give comfort, to provide meaning to the
lives of others. Look for ways to give, look for things that need to
be done. That is where you'll find opportunity. The more value you
provide, and the more people you provide it to, the wealthier you will
become -- both materially and spiritually.
The bigger difference you make in the lives of others, the bigger
results you'll see in your own life.
Discipline gives us the means to enjoy life. Some would say that
discipline is limiting, that the spirit should be free from any kind
of rules or limits so as to foster creativity. But creativity without
focus, without skills, is wasted. Without a disciplined understanding
of light and perspective, the artist cannot express herself. Without
disciplined study of language and culture, the writer cannot
adequately convey his insight. Without disciplined knowledge of chords
and rhythms, the musician cannot express his creativity.
Discipline gives life a context. It is not confining, but rather is
enabling. Without discipline there is confusion. Yes, your spirit can
soar without discipline, but it cannot stay aloft for long that way.
Discipline is the foundation for accomplishment.
Discipline is not ever the easiest option. It is a full time activity.
You can't just be disciplined in one area of your life -- true
discipline must be consistent.
Remember that for every disciplined effort, there are multiple
rewards. A life of discipline leads to a constant upward spiral of
achievement. Look around your life, see what needs to be done, and do
it now. That's discipline.
I wonder how many people give up just when success is almost within
reach. They persevere day after day, and just when they're about to
make it, decide they can't take any more.
The difference between enormously successful people and miserable
failures is not that much. Successful people have simply learned the
value of staying in the game until it is won. Those who never make it
are the ones who quit too soon.
Commitment means doing whatever it takes. Whatever it takes -- not
whatever is most comfortable. When things are darkest, and the storm
clouds are gathering around, successful people stick with it because
they know they're almost there.
The mountain is steepest at the summit, but that's no reason to turn
back. You've made it this far. Keep going a little longer and you'll
see the sun rise on a beautiful new day. |
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Copyright © 2007
The Small
Business Treasure Chest Inc.
All Rights Reserved. |